Five Packaging Trends That Will Shape 2015

Here is my list of 5 packaging trends to watch closely in 2013:

 1. Sustainability
 2. Functionality
 3. Interactivity
 4. Flexibility
 5. Storytelling

Best wishes for a healthy, wealthy, sustainable and innovative New Year 2015!

Five Packaging Trends That Will Shape 2015 from Islem Yezza

Fenugreen Freshpaper: keep produce fresh for 2-4 times longer

An innovative and active “dryer sheet of paper” made from edible organic extracts (Impregnated with organic spices) that can be placed under the produce where it’s stored.

Inhibit the growth of bacteria, fungi and the like, making the food last longer: keep produce fresh for 2-4 times longer than normal 

It’s biodegradable and can be composted or recycled. 

As long as the sheet emits a maple-like odor that means it’s active. After about two or three weeks, the smell will fade and the sheet should be replaced.

Sustainability & Functionality at the Heart of Packaging Innovation from Islem Yezza

ConAgra’s new tray exceeds in two areas

ConAgra Foods, in partnership with Graphic Packaging Intl., has launched a new premium frozen-food tray incorporating two innovative technologies; DesignerWare, a paperboard/plastic hybrid, and MicroRite, which provides shielding and even-heating benefits to frozen meals heated in the microwave.

This combination of technologies provides breakthrough sustainable packaging with unsurpassed microwave cooking performance.

DesignerWare is a paperboard/plastic hybrid which incorporates many of the features of both. The paperboard body of the tray replaces up to 55 percent of the non-renewable plastic with renewable paperboard. The tray can be printed with up to six-color offset graphics, eliminating the need for a secondary carton in many applications, a further source reduction. The injection-molded frame provides additional stiffness, impact resistance and the possibility for a high-barrier package for chilled and non-food applications.

MicroRite technology provides shielding and even-heating benefits to frozen meals; managing the available microwave energy reducing cook time, dehydration, over cooked edges and cool centers.

The combination of DesignerWare and MicroRite in this single package provides ConAgra with a unique and innovative package unmatched in the frozen food aisle.

"We are continually innovating in the microwave area in response to consumer and customer insights," says Jeff Voyzey, business development manager for Graphic Packaging. "We are proud of the unsurpassed cooking performance of MicroRite and the reduction of non-renewable petroleum based plastics provided by our DesignerWare trays."

Source: Graphic Packaging

Eco-Friendly Packaging: Designing Better with Less

Short-lived, sometimes bulky, packaging has been an integral part of our daily lives for many years now. And it hasn’t stopped changing! The agri-food industry, the largest user of packaging, is also the primary vector for innovation in the sector.

Packaging is not useless!

Often criticized and accused of being a source of contamination and pollution, we often forget that packaging serves many purposes. The main function of packaging is to preserve and protect the product as it moves down the chain, from producer to consumer by way of transportation and intermediate storage. It helps to prevent spoilage and damage, which would result in economic and ecological loss! Good packaging also helps to guarantee the health and safety of consumers. Packaging serves several other purposes, such as displaying information, marketing, and diversifying and presenting products in various portions.

Packaging and over packaging: the confusion

When we think of the environment and packaging, we inevitably think of waste. The problem often arises from over packaging, rather than the packaging itself. This problem is costly for manufacturers and is very annoying for consumers. In Québec, the adoption of new environmental standards, which come at the same time as regulations 102 and 130, may well bring on a new era in packaging design. That’s good news!

Eco-design: reconciling the environment with packaging

For all businesses in the agri-food sector, “producing better with less” is becoming an urgent matter. The solution may lie in eco-design, an innovative approach that focuses on prevention as a means of minimizing the impact of packaging on the environment throughout its life cycle. It involves reducing at the source, reusing and recycling, and promoting the use of renewable materials in the designing process. This approach is often advantageous for companies since, in most cases, it helps to increase profits, through increased sales and a reduction in production costs. It reinforces the brand image, demonstrating a true commitment to environmental responsibility, which is also an excellent way to set yourself apart from the competition.

Source

Vacuum skin packaging: Reduce Food Waste and Enhance Shelf Life

Vacuum skin packaging seals meat portions between base film and a heat-softened top film, which is vacuum drawn onto the meat surface to give a skin tight pack. Vacuum skin packaging Advantages:

• Attractive presentation and maximum shelf life
• Enables vertical and hanging presentation
• The perfectly contoured upper film displays high-quality products to their best advantage 
• Use of films with barrier properties extends the product shelf life and minimizes leakage
• Easy opening options
• Wide choice of packaging materials including glossy and metallized surfaces
• Secures products in place

Linpac aids inshift from MAP to vacuum skin packaging

Europe’s leading multi-material packaging manufacturer, LINPAC Packaging, has worked in partnership with machine manufacturer Mondini and film manufacturer Bemis to create a pack which combines the extended shelf life benefits of vacuum skin film technologies with the presentation and protection benefits of rigid preformed trays for Booths Fresh.

After admiring VSP solutions on offer at other retailers, Booths decided to move from modified atmosphere packaging for some of their meat products and asked LINPAC to develop a solution for them.

LINPAC Packaging’s continual innovation programme has enabled the company to develop a competitive alternative to the standard sheet skin packs traditionally used in vacuum skin packing.  To suit the various cuts of meat currently on sale LINPAC had developed three application styles for use with rPET, PP and EPS trays. 

1. Normal vacuum skin pack (below the flange protrusion)
2. Protruding vacuum skin pack (slightly above the flange protrusion)
3. Super-protruding vacuum skin pack (High protrusion above the flange)

Chris Elliott Technical Sales Manager at LINPAC Packaging, said: “Our innovative vacuum skin pack rigid solutions provide enhanced consumer appeal, shelf space efficiency and maximum protection to products during transit and in store. The preformed tray gives a higher quality look and feel to packs and this, combined with the extended shelf life provided by these packs, means our customers are getting the very best from their packaging.

Within the first three months, sales of meat had increased by 80% on some premium products and food waste was down significantly due to the extended shelf life qualities offered by VSP.

MapleLeaf Farms Introduces Innovative Vacuum Skin Packaging

Maple Leaf Farms, North America’s leading producer of quality duck products for retail and foodservice markets announced today that it is transitioning to vacuum skin packaging for all retail raw duck breast and duck leg products. The new packaging, the culmination of a three-year research and development effort, offers a myriad of benefits to consumers and retailers.

Research conducted by Brand Amplitude shows strong consumer acceptance for the new packaging. Seventy five percent of consumers preferred the visibility of the new vacuum skin pack in a side-by-side comparison with the existing carton. These results were consistent across age group, gender, duck purchase frequency and Maple Leaf Farm customer versus non-customer. The vacuum skin packaging outperformed the carton on all positive descriptors - taste, health, premium product, gourmet product.

Escalating consumer interest in preparing duck at home led to the packaging transition. “The new packaging provides a means for consumers to examine the entire product, which is an important factor when purchasing raw food, particularly high-end proteins,” explained Cindy Turk, Director of Duck Marketing for Maple Leaf Farms.

The new packaging technology, which has been on the market for several years, offers numerous benefits including:

• A clear view of the entire product so consumers can inspect quality and size
• “Easy peel” corner for convenient package opening
• Cooking instructions under the flip up label
• Reduced packaging materials by 17%

For retailers, the new packaging creates a more appealing presence on the shelf and offers multiple display options. The products can be displayed upright in customized trays or on a pegboard for multiple display possibilities. The new vacuum skin pack duck products can offer retailers a point of differentiation and excitement for their customers.

Foodservice packaging: The End of a Persistent Environmental Myth

The most persistent environmental myth about foodservice packaging concerns their role in the solid waste stream, and particularly that which ends up in landfills. Year after year, data from the U.S. Environmental Protection Agency shows that paper and plastic foodservice packaging products make up a tiny portion – under two percent! – of the municipal solid waste discards in landfills in the United States. Compare that to other items that end up in landfills:

Source: FPI

Source: U.S. EnvironmentalProtection Agency. Municipal Solid Waste in the United States: 2011 Facts andFigures

My comments:

• Food waste is the environmental sleeping giant
• In the near future the role of packaging will change; we will see packaging as a resource rather than a resource waster.
• Packaging is part of the solution, not the problem: preventing food waste and saving resources and assuring the safety and security of the food supply
• A bright future for Smart Packaging (active and intelligent): Increasing health and environmental awareness, rising food prices and food safety concerns and improved purchasing power will drive growth in the smart packaging market.

Bright future for Reusable Plastic Containers (RPC)?

Study Indicates Fresh Produce Damage Reductionwith Reusables

According to a study initiated by the Stiftung Initiative Mehrweg (SIM) -a German foundation for reusable systems- carried out by Fraunhofer Institute and the University of Bonn, throughout the whole supply chain for fresh fruit and vegetables from the producer to the retail, around 4 percent of all disposable packaging was damaged, while this figure was just 0.1 percent for reusable packaging.

In the course of the study, more than 78,000 packaging units for transport were inspected at central warehouses and retailers, including 52 percent reusable and 48 percent single trip.

The study determined that if only reusable containers were used in the German market, only 1,100 tonnes of fruit and vegetables valued at two million Euro would have been lost. It was estimated that if only single trip packaging had been used, the lost product would translate to 36,000 tonnes valued at 68 million Euro.

Extrapolating from these figures to the Spanish global exports of fresh fruits and vegetables, more than 1,800 million euros could be saved when using just reusable crates and containers.

The European Commission estimates that approximately 89 million tonnes of food are wasted every year in Europe, with Germany on top of the ranking, with 10.7 million tonnes of wastage and Spain in sixth place, with 7.7 million. Although most of the wastage happens at the end of the food supply chain (retailers and consumers), there are also losses in the production and distribution chain, which is the one under scrutiny in this report.

William Reynolds cuts packaging waste with returnable crate scheme

The UK's leading fresh fruit and vegetable supplier to the restaurant and catering industry has implemented a reusable transit packaging (RTP) crate scheme with Schoeller Allibert, to reduce waste and keep produce fresh. Reynolds estimates that, as a result, over the last year it has sent out 750,000 fewer cardboard and wooden boxes to customers and saved hundreds of tonnes of cardboard and paper.

Reynolds took the decision to move away from single trip cardboard packaging to a returnable crate scheme with Schoeller Allibert. So far, over 1,000 customers have switched to deliveries with the Maxinest crates, which have an average lifetime Product Carbon Footprint of just 26 kgCO2e for each crate, 68% less than cardboard.

Fishbox rental company, PPS East Limited, has reported a steady increase in directsales for its reusable packaging

Over recent months the company has seen added interest from fish merchants, suppliers and processors who are looking to purchase from PPS East various reusable containers, including plastic boxes, pans, defrosting crates and pallets for internal factory use. For storage and transportation of product to customers, orders are being placed for fish fillet trays, salmon and whole fish boxes, bale-arm crates, baskets, tubs and bins.

Traditionally, PPS East has supplied boxes for the Humber fish auction markets and also rents reusable plastic packaging for fresh fish suppliers in the UK and Europe. The company says that since the recent launch of its direct sales division revenue has increased and as a result, PPS East is now stocking at it Grimsby site a comprehensive range of fish box sizes (6kg, 10kg, 15kg, 25kg, 40kg & 50kg) for direct sales to customers. The company can also source most types of plastic containers as required, along with plastic pallets, wheeled dollies, insulated bins, pallet boxes, dolavs, etc

IFCOReusable Plastic Containers Show Benefits over One-way Corrugated Boxes in NewLife Cycle Study

IFCO SYSTEMS, the global leader in Reusable Plastic Containers (RPCs) for fresh products, today released a study confirming RPCs as a sustainable packaging option. The report shows the IFCO solution generates 82% less solid waste, consumes 92% less water, requires 49% lower energy demand, and lowers ozone depletion by 76% for a weighted average of 10 top produce commodities compared with shipping the same amount of produce in display-ready corrugated boxes. The report was produced by Franklin Associates, a Division of ERG, a leading consulting company specializing in life cycle analyses and solid waste management. 

Safeway Expands Usage of ReusableShipping Containers to Produce

Last summer (June 2012), Safeway has transitioned to using reusable product containers (RPCs), rather than corrugated boxes, to ship many types of produce from the farm fields, through the distribution channel and to final store destination. This transition eliminated the use of over 17 million pounds of corrugated boxes, , reduced CO2 by 37,518 tonnes, avoided harvest of 114,000 trees.

The role of packaging in minimizing food waste in the supply chain of the future

Australian-first research by RMIT University has shown the vital role of packaging in minimising food waste.

There are significant opportunities to reduce food waste in the supply chain through improvements and innovation in packaging and by communicating these benefits and opportunities to industry stakeholders.

Food is lost and wasted for many reasons, including damage in the field from severe weather events and disposal of inedible components during food preparation. While this loss/waste is largely unavoidable, other waste occurs due to inefficiencies or poor handling in the supply chain. This is where packaging can play an important role, for example by reducing damage in transit and handling or by extending shelf life. A number of packaging opportunities to reduce waste have been identified in this report, based on an extensive literature review and interviews with stakeholders. They are:

1) Distribution packaging that provides better protection and shelf life for fresh produce as it moves from the farm to the processor, wholesaler or retailer. This may require the development of tailored solutions for individual products.

2) Distribution packaging that supports recovery of surplus and unsaleable fresh produce from farms and redirects it to food rescue organisations.

3) Improved design of secondary packaging to ensure that it is fit-for-purpose, i.e. that it adequately protects food products as they move through the supply chain. Packaging developers need to understand the distribution process and where and why waste occurs.

4) A continuing shift to pre-packed and processed foods to extend the shelf life of food products and reduce waste in distribution and at the point of consumption (the home or food services provider). The packaging itself also needs to be recoverable to minimise overall environmental impacts.

5) Adoption of new packaging materials and technologies, such as modified atmosphere packaging and oxygen scavengers, to extend the shelf life of foods.

6) Education of manufacturers, retailers and consumers about the meaning of use-by and best-before date marks on primary packaging to ensure that these are used appropriately. Confusion about date marking results in food being thrown away when it is still safe to eat.

7) Product and packaging development to cater for changing consumption patterns and smaller households. Single and smaller serve products will reduce waste by meeting the needs of single and two person households.

8) Collaboration between manufacturers and retailers to improve the industry’s understanding of food waste in the supply chain. Greater attention to be given to where and why this occurs, tracking over time, will reduce the costs and environmental impacts of waste.

9) More synchronised supply chains that use intelligent packaging and data sharing to reduce excess or out-of-date stock.

10) Increased use of retail ready packaging to reduce double handling and damage and improve stock turnover, while ensuring that it is designed for effective product protection and recoverability (reuse or recycling) at end of life.

The implementation of these initiatives could be supported through further research and communication activities to highlight the critical links and trade-offs between packaging consumption, protection and containment of food, and food waste.

Read the full report

Convenience Food Packaging Changed Our Lives

Recloseable packaging and microwaveable plastic trays were named top packaging breakthroughs that most impacted peoples’ lives over the last 25 years in an on-line survey hosted by DuPont. Together the two categories of invention captured 48 percent of the votes. The online survey was available to industry professionals from April 9 through May 10, 2013.

Reclosable packaging, which includes food-storage zipper locks and stand-up pouches, earned 27 percent of the votes. Microwaveable meals, enabled by “oven-able” packaging materials, captured 21 percent of the votes. Recycled content in consumer, industrial and community programs that support social goals earned 18 percent of the votes.

“Over the 25 years, the DuPont Awards for Packaging Innovation has attracted a wide variety of truly innovative packaging developments, making this anniversary event the perfect time to honor those past achievements,” said Shanna Moore, leader/of the DuPont Packaging Awards program. “In reflecting back on these breakthroughs, it’s hard to imagine what everyday life would be like today without them.”

DuPont created the voting project after reviewing hundreds of past winners and identifying six breakthrough groups that impacted our lives. Descriptions of those breakthroughs – which range from packaging that has enabled our current “on-the-go” lifestyle to centralized processing and packaging of meat that reduced waste and kept meat fresh longer – can be found on line here.

DuPont announced the breakthroughs that most transformed our lives during the company’s celebration of the winners of the 25th DuPont Awards for Packaging Innovation in Wilmington, Del. Nearly 300 people voted on the breakthrough choices.

Read more…

A Global Flexible Packaging Market SWOT statement to 2016

Another remarkable article from the Converting Curmudgeon. Mark Spaulding is sharing with us UK-based PCI Films Consulting president Simon King SWOT statement from his keynote presentation on the“Global Flexible Packaging Market”.

Strengths

• The global flexible packaging market (at $71 billion in 2011) will grow by around 5.0% a year, reaching $90 billion in 2016. North America and Central/East Asia will be the top two regional markets with 25% and 24% shares, respectively.
• Flexible packaging is an industry relatively immune from global economic downturns.
• In 2016, 42% of the industry will be in Asian markets, which are growing at about 7% a year — the fastest growing region is Southeast Asia and Oceania, driven by high demand in India with 15-20% annual increases.
• The global arena remains “local” with regional converters supplying the vast proportion of local packaged-goods customers’ needs. Only 4% of flex-pack production is traded outside the region in which it is manufactured.
• Amcor, Bemis and Sealed Air are the top three product converters with 9%, 8% and 4% global market share, respectively.
• Flex packs’ inherent source-reduction characteristics (thin materials, lighter weight) allow packaging-waste reduction over rigid formats.

Weaknesses

• Flexs packs have a reputation for being hard to recycle — especially multilayer laminated structures that are often not accepted in curbside recycling programs.
• Higher raw-material costs and lack of suitable barrier properties of biodegradables and compostables mean that so far these materials have had little impact.
• Economic uncertainty has encouraged only short-term buying, just-in-time delivery by customers in some regional markets.
• Western Europe (and to a lesser extent, North America) is suffering from low value growth (1-2% a year) compared to other regions. Volumes are being sustained primarily by serving only defensive end-use markets.
• Mature flex-pack markets in Oceania (Australia, New Zealand, Singapore) are growing only 1-2% a year.

Opportunities

• Global personal disposable incomes are rising, encouraging consumers to buy more packaged goods of all types.
• Standup pouches, the dominant format in Western Europe, are a vanguard of positive environmental and consumer-convenience trends for flex packs.
• High oxygen- and moisture-barrier, metallized laminates  and coextrusions are likely to extend the value-added sector.
• Multinational brand owners are sourcing globally, driving inter-regional M&As among converters, or converters adopting strategies for a global presence.
• Investment in new plants, equipment in places such as Russia, India, Indonesia is boosting lower-cost, more-efficient production.
• Converters need to establish lower-cost production in countries where access to cost-conscious markets is free (Mexico, Poland).
• Promotion and possible investment in breakthrough pyrolysis systems are needed to boost this important new flexible-packaging recycling process for laminates and aluminum-foil structures.

Threats

• Flex-pack converters must address environmental issues to cut packaging waste, promote growth in lighter weight products as cost-effective alternatives to rigid packaging.
• Sustainability has now become just as important as the above traits.
• Legislative pressures may force adoption of non-oil-based materials.
• For North America, low-cost imports from Asia are increasing, especially onto the US West Coast. Converters with Mexican plants are exploiting the low-cost base to competitively supply into the US. And growth in imports of pre-packaged products into the US from Mexico translates into reduced demand for US-made flexible packaging.

Recyclable Coated Paper for Food Service Packaging

You find enclosed my talk entitled: "Recyclable coated paper for Food service Packaging" given at the Food Packaging CoRR Conference, April 4, 2013, Washington, DC, USA.

 

Recyclable Coated Paper for Food Service Packaging from Islem Yezza

Recyclable coated paper for Food service Packaging

I will be presenting at the upcoming FoodPackaging CoRR Conference, scheduled for April 4, 2013 in Washington, DC.

My talk entitled: "Recyclable coated paper for Food service Packaging" will be focused on the application of recyclable barriers on paper for Food service Packaging Applications.

Agenda

1.     Paper-based Packaging : Trends and Market

2.     Enhancing barrier properties: Why Wax is on the Wane?

3.     Extrusion coating/lamination:

1.     Conventional resin

2.     Compostable resin (PLA)

3.     Film lamination

4.     Water-based coating: A bright future

5.     Eco-friendly and Innovative Paper-based Packaging

6.     Take home…

Greening Fast Food Packaging

Dogwood Alliance’s report “Greening Fast Food Packaging: A Roadmap to Best Practices,” outlines eight key attributes of environmentally friendly fast food packaging, and provides guidance on how to assess environmental impacts in the supply chain. The report highlights leaders in the fast food industry. It also includes a survey to help assess a company’s current packaging.

1. Embrace Corporate Leadership on Sustainability
2. Use Full Life Cycle and Supply Chain Approach
3. Reduce Overall Packaging and Increase Efficiency
4. Increase the Use of Recycled Fiber
5. Eliminate Paper Originating from Controversial Forestry Practices
6. Increase In-Store Recycling and Recovery
7. Eliminate Toxic Inks, Coatings and Labels
8. Reduce Carbon Footprint

The full report is available at DogwoodAlliance

Cascades – Industrial Packaging, to exhibit at the 2013 International Boston Seafood Show

The International BostonSeafood Show is North America’s largest seafood trade show, which is taking place on March 10-12, 2013 at the Boston Convention and Exhibition Center.

Visit Cascades-IndustrialPackaging Booth #1180 to meet our friendly staff and learn more about our eco-friendly and innovative packaging solutions for the transport of fresh and frozen fish and seafood products.

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Smart Packaging: Food Safety Enhancement, Shelf-life Extension and Food Waste Reduction

I will be presenting at the upcoming SIALCanada 2013, scheduled for April 30 to May 2, 2013 in Toronto, Canada.  

My talk entitled: " Smart Packaging: Food Safety Enhancement, Shelf-life Extension and Food Waste Reduction " will be focused on the applications of smart packaging in food industry.

Abstract

There is a growing need to address the most pressing issues facing food supply, namely food safety, food waste and food access. Innovative packaging solutions could play a key role.

The focus of smart (active and intelligent) packaging has moved from specific retailer and manufacturer driven benefits like shelf-life extension, traceability and food waste reduction, to include more consumer focused benefits such as food quality and safety, freshness and information. Active and intelligent packaging is the results of “thinking outside the box.” They are based on a deliberate interaction of the packaging with the food and/or its direct environment.

Outline

1. Food supply hot issues: Food Safety, Food Waste and Food Access
2. Packaging’s vital role
3. Active and intelligent Packaging: Concept, Applications & Innovations
4. Take home